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Custom Thermal Insulation Blanket Services
At Advance Global, we specialise in the custom design, manufacture, and professional installation of thermal insulation blankets for commercial and industrial applications. Our full-service approach ensures that each insulation solution is perfectly engineered for your operational needs, reducing energy loss, enhancing safety, and improving equipment efficiency.
We don’t just supply products; we deliver tailored insulation systems with expert guidance every step of the way.
Why Choose Advance Global for Your Insulation Needs?
- Customised for Your Equipment – No two systems are alike. We design insulation that fits perfectly and performs reliably.
- Improved Energy Efficiency – Proper insulation can dramatically reduce energy usage and lower operational costs.
- Enhanced Safety – Reduce the risk of burns and protect personnel from hot surfaces.
- Reusable & Easy to Maintain – Blankets can be removed and reinstalled, making them ideal for components needing regular access.
- Expertise You Can Trust – Our team has deep experience across a range of industrial applications and compliance requirements.
Proudly Australian Made
These products have undergone substantial transformation in Australia.
A Fully Integrated Insulation Service
We offer a seamless process from start to finish, covering every stage of your insulation project:
1. Consultation & Site Assessment
Every project begins with thoroughly understanding of your environment, heat sources, safety requirements, and performance goals. Whether you’re retrofitting an existing system or outfitting a new facility, our experts will assess your needs and propose the right solution.
2. Custom Design & Engineering
Using your equipment drawings or site measurements, our team creates tailored insulation designs that ensure maximum thermal performance. We account for temperature ranges, moisture exposure, space constraints, and maintenance access.
3. Quality Fabrication Depending
on the application, your blankets are manufactured using high-performance materials, including glass cloth, ceramic fibre, and stainless steel mesh. Each component is cut, stitched, and assembled with a focus on durability and safety.
4. On-Site Installation
Our experienced technicians will deliver and install the blankets directly at your facility. We ensure a secure, gap-free fit with minimal disruption to your operations.
5. Ongoing Support
After installation, we remain available for adjustments, replacements, or to expand your system as your needs evolve.
Hot Face
We can customise the hot face layer depending on your industry and application. For mining equipment, we use a wire-reinforced fabric. It holds its structural integrity through many heat cycles. It also creates a more rigid blanket keeping the lagging off the hot face, manifolds and turbo – creating an insulative air gap.
The hot face layer will comfortably withstand a continuous temperature of 750°C.
Insulation
The middle insulating layer made from 96% silica fibres is a poor conductor of heat. We can add/ remove layers depending on the engine.
We can achieve your desired surface temperatures to keep them below fluid ignition points and prevent burns.
Our wire-reinforced inner layer will withstand the vibrations of the idling engine. This keeps the insulation fibres contained and stops the blankets breaking down meaning they won’t require replacement as often.
Cold Face
The outer fabric layer is coated on both sides with silicone. Even if the outside suffers wear, there is a second line of defence against fluids. You can’t see it but the hot face layer is also coated with silicone on the inside.
This layer repels flammable fluids and directs them away from the hot parts of the engine. Without this, the oil can become absorbed into the blanket becoming a potential fire hazard.
What Are Thermal Insulation Blankets?
Thermal insulation blankets are removable and reusable insulation covers designed to protect equipment and personnel from extreme temperatures. Unlike permanent insulation, these blankets can be easily removed and reinstalled, making them ideal for components that require regular inspection, maintenance, or repair.
Our service ensures that every blanket is precision-made to fit valves, pumps, flanges, exhaust systems, pipes, turbines, and other components regardless of complexity.
Industries We Serve
Our thermal insulation blanket service is trusted by clients in a range of industries, including:
- Oil & Gas – Insulating pipes, valves, and flanges in refineries and offshore rigs
- Power Generation – Managing heat around turbines, generators, and exhausts
- Manufacturing – Reducing heat loss and protecting personnel from hot surfaces
- Food & Beverage – Maintaining consistent process temperatures
- Pharmaceutical – Providing clean, removable insulation for sterile environments
- Chemical Processing – Preventing burns and improving thermal efficiency in high-risk zones
- Transport & Logistics – Thermal management for engine and exhaust components
Applications of Our Thermal Insulation Blankets
Our blankets are custom-designed to suit the shape, temperature rating, and operational requirements of each component.
Frequently asked questions
Why do I need to install Thermal Insulation on my machine?
Not only does Thermal Insulation protect operators and fitters from exposure to high temps but it also reduces temperatures in high-risk areas, such as engine bays in close proximity to fuel and oil lines. Our Insulation has an outer layer that repels any flammable liquids from reaching ignition points. e.g. when a fuel/hydraulic line bursts and sprays onto a turbo or manifold which is particularly dangerous in an underground mine.
Do you install your Thermal Insulation Blankets?
Yes! We prefer to install as we are trained in this field and have the right tools for the job. This allows us to ensure there are no corners cut with our own in-house Q.A. process.
Can you supply Insulation for all types of machines?
Yes we can! We keep a very large library of designs on hand and have the capabilities of measuring all types of equipment to suit your needs.
What is your lead time?
Our average lead time from measurement to installation is 5 working days. Machines that we have already measured generally take 5 working days. This depends on the location, workload and machine components required.
How long will Lagging last on the machine?
It depends on what conditions or environment the machines are working in. e.g., underground mining where machines need to be washed down in constant sunlight etc. However, we have had machines in these particular conditions with Lagging still in perfect working order for over 4 years. Exhaust leaks will shorten lifespan.
Does Insulation over heat or damage turbos or other components?
No, our Insulation uses silica glass, which unlike fibreglass; when installed correctly by one of our trained technicians, keeps turbos and other exhaust components at an even temperature for more regular periods, which has been proven to increase their longevity.
If you're looking to improve thermal efficiency, reduce energy waste, and protect your team, our thermal insulation blanket service is the solution. We provide turnkey support from start to finish ensuring a perfect fit for your application.
Contact Advance Global today to schedule a consultation and request your custom quote, or call us on 1800 624 088.
