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Thermal Insulation Blankets

Home / Services / Thermal Insulation Blankets

What is Thermal Insulation?

Thermal Insulation Blankets are made up of three key parts.

thermal-blanket-samples

Hot Face

The use of Aluminium Coated Silica Glass rather than mesh has proven very successful. It does not transfer heat in the same way mesh would, and heat is reflected keeping the outer layer cooler. Non-permeable aluminium material prevents absorption of flammable liquids that would otherwise become a potential point of combustion. It also allows better fitment of the blanket and reduces the risk of creating a power short or conduction point.

thermal-blanket-layers

Insulation

The needle mat layer is made from silica glass needle felt which not only has better thermal properties than the commonly used fibreglass needle mat; it is also a lot less irritating to the skin, making it easier to work with when fitting.

Minebase Thermal Insulation Blanket

Cold Face

The outer layer is known as the “Cold Face”, which consists of a fibreglass cloth that can be coated in a variety of different materials such as Silicone or Aluminium. Silicone coating is most popular on mobile underground plant, as it is non-absorbent, repels oils and other flammable liquids that may cause a fire.

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Australian Made & Owned

Advance Global has been licensed by Australian Made Campaign Limited to use the Australian Made, Australian Grown logo on the products listed below in accordance with the AMAG Logo Code Of Practice: Licensee ID number: 16687

Benefits of Thermal Insulation Blankets

Using thermal insulation blankets on your mine equipment has many important benefits. Check out our before after photos, and see for yourself just how well this can work!

  • Eliminates ignition points and increased safety for operators by reducing hot surfaces.
  • Each machine model is tailor-made.
  • No external heat conductors such as mesh, plates, or pins.
  • Extends life expectancy of exhaust components due to more evenly spread temperatures.
  • Removable and reusable.
  • Lagging helps reduce DPM by keeping internal exhaust temperature higher.

Since MineBase has been involved there have been no reportable incidents directly relating to fires started underground from Lagging not being to standard.

Case Study

We have worked closely with a Mine Site in NSW that had issues with fires underground due to exhaust insulation not being sufficient to their needs. This particular site was reporting in excess of 4 incidents per year in the beginning.

Since MineBase has been involved there have been no reportable incidents directly relating to fires started underground from Lagging not being to standard.

MineBase continues to do quarterly auditing and maintenance on all insulation products and continuous QA measures are put in place to ensure the standard has been kept to a maximum.

Product Testing

We are continually testing our products with cutting-edge technology in thermal imaging and temperature testing.

Heat Testing

We regularly test new and different products and materials in the market place to ensure we are providing the best possible solution. The black MineBase insulation has proven to reduce the external temperature by 24% on average (Photo 1 below). The silver material with an inner and outer layer of mesh fared the worst as the mesh became a heat conductor over a period of time (Photo 2 below).

Oil Testing

We conducted an experiment on the repelling properties of different types of insulation which confirmed what we believed our unique safety edge to be. Photo 3 (below) shows the inner layer of an alternative blanket style has absorbed the oil and potentially could become a hazard. The MineBase product has repelled the oil. Photo 4 (below) also demonstrates the repelling properties of MineBase insulation.


Ceramic Coating & Thermal Insulation

MineBase provides a proactive approach to thermal insulation inspections. This includes a comprehensive thermal image with temperature logging, alongside a still realtime photo to highlight any areas of potential threat or degradation.

This can be particularly misleading in infrared thermal imaging devices as the ceramic coated surface will reflect the infrared beam from the testing device and therefore give a false reading. Download the Thermal Test Images here.

thermal-insulation-blanket

Frequently asked questions

Why do I need to install Thermal Insulation on my machine?

Not only does Thermal Insulation protect operators and fitters from exposure to high temps but it also reduces temperatures in high-risk areas, such as engine bays in close proximity to fuel and oil lines. Our Insulation has an outer layer that repels any flammable liquids from reaching ignition points. e.g. when a fuel/hydraulic line bursts and sprays onto a turbo or manifold which is particularly dangerous in an underground mine.

Do you install your Thermal Insulation Blankets?

Yes! We prefer to install as we are trained in this field and have the right tools for the job. This allows us to ensure there are no corners cut with our own in-house Q.A. process.

Can you supply Insulation for all types of machines?

Yes we can! We keep a very large library of designs on hand and have the capabilities of measuring all types of equipment to suit your needs.

What is your lead time?

Our average lead time from measurement to installation is 5 working days. Machines that we have already measured generally take 5 working days. This depends on the location, workload and machine components required.

How long will Lagging last on the machine?

It depends on what conditions or environment the machines are working in. e.g., underground mining where machines need to be washed down in constant sunlight etc. However, we have had machines in these particular conditions with Lagging still in perfect working order for over 4 years. Exhaust leaks will shorten lifespan.

Does Insulation over heat or damage turbos or other components?

No, our Insulation uses silica glass, which unlike fibreglass; when installed correctly by one of our trained technicians, keeps turbos and other exhaust components at an even temperature for more regular periods, which has been proven to increase their longevity.

If you have any questions regarding our Thermal Insulation Blankets you can send us a message or call us on 1800 624 088.

Frequently asked questions

Why do I need to install Thermal Insulation on my machine?

Not only does Thermal Insulation protect operators and fitters from exposure to high temps but it also reduces temperatures in high-risk areas, such as engine bays in close proximity to fuel and oil lines. Our Insulation has an outer layer that repels any flammable liquids from reaching ignition points. e.g. when a fuel/hydraulic line bursts and sprays onto a turbo or manifold which is particularly dangerous in an underground mine.

Do you install your Thermal Insulation Blankets?

Yes! We prefer to install as we are trained in this field and have the right tools for the job. This allows us to ensure there are no corners cut with our own in-house Q.A. process.

Can you supply Insulation for all types of machines?

Yes we can! We keep a very large library of designs on hand and have the capabilities of measuring all types of equipment to suit your needs.

What is your lead time?

Our average lead time from measurement to installation is 5 working days. Machines that we have already measured generally take 5 working days. This depends on the location, workload and machine components required.

How long will Lagging last on the machine?

It depends on what conditions or environment the machines are working in. e.g., underground mining where machines need to be washed down in constant sunlight etc. However, we have had machines in these particular conditions with Lagging still in perfect working order for over 4 years. Exhaust leaks will shorten lifespan.

Does Insulation over heat or damage turbos or other components?

No, our Insulation uses silica glass, which unlike fibreglass; when installed correctly by one of our trained technicians, keeps turbos and other exhaust components at an even temperature for more regular periods, which has been proven to increase their longevity.

If you have any questions regarding our Thermal Insulation Blankets you can send us a message or call us on 1800 624 088.